System Instruction

System Instruction

Feeding Digitization

Equipment acquisition:Real time collection of mixing system temperature, current, mixing time of each batch, etc.
Operation monitoring:Each batch of mixing time monitoring, real-time monitoring of equipment status, and alarm in case of abnormality
Process visualization:Check the real-time operation of the equipment through computer and large screen board.

Manufacturing Digitization

Equipment acquisition:Real time acquisition of equipment process parameters, speed, quantity, material consumption, electricity consumption, etc.
Fault warning:Data analysis of unit power consumption, equipment utilization rate, daily output, shift output, product quality problem tracing, etc.

Packing Digitization

Equipment acquisition:Real time collection of packing quantity, weight, etc.
Progress visualization:Real time grasp the order production progress and order completion rate, and realize the visual management of the production process.
Data analysis:Automatic collection of qualified quantity and weight of finished equipment, analysis of material utilization rate by equipment and team, etc

Overall structure

Overall structure

Function structure

Function structure

Equipment Digital Platform

Equipment monitoring: Equipment real-time status, 24-hour status, equipment utilization, real-time process parameters of equipment operation, etc
Energy consumption management: Comparative analysis of energy consumption per unit weight, total energy consumption and production of the same product.
Production management:Real time display of equipment output analysis and output analysis of different dimensions.
Alarm management: Wechat and email push the alarm, screen board real-time display, alarm confirmation, automatic filing of process parameters and automatic identification of filing reasons when the alarm is triggered.
Features:It is suitable for different brands of equipment, different PLC, old equipment, low-cost implementation of data collection of non open protocol ,data address equipment.

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